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HESC diesel generator starting module

HESC diesel generator starting module

Type Supercapacitor Module
Specification unit
Brand Tsingyanes
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Detail

HESC Engine Start Module: A Maintenance-Free Solution for Diesel Generator Sets

Product Overview


The HESC (Hybrid Energy Supercapacitor) engine start module is a revolutionary replacement for traditional battery-based starting systems, designed specifically for diesel generator sets. Composed of supercapacitor modules, a supercapacitor management system, a charging module, fuses, switches, and an LED display, this all-in-one solution delivers reliable starting performance throughout the equipment's lifespan—completely maintenance-free and never requiring replacement.


Unlike conventional batteries that rely on chemical reactions, HESC modules utilize physical charge-discharge processes within a sealed unit, constructed from harmless materials such as aluminum, carbon, and nickel. This design eliminates the risks of leakage, corrosion, or environmental pollution, making it an eco-friendly choice for critical power systems.


Core Advantages

  1. Powerful Instantaneous Output for Faster Starts

    HESC modules deliver significantly higher power than battery systems, enabling diesel engines to start quickly and efficiently. Engine start speed is improved by 30%, ensuring rapid activation even in harsh conditions. This high-power output capability is particularly valuable for large diesel generator sets where reliable ignition is critical.

  2. Ultra-Fast Charging

    After initiating engine startup, the HESC module recharges in less than 30 seconds—far outpacing battery recharge times. This rapid recovery ensures the system is always ready for subsequent starts, eliminating downtime between operations.

  3. Exceptional Longevity

    With a lifespan supporting up to 500,000 start cycles, the HESC module far exceeds the durability of traditional batteries. It matches the service life of the generator set itself, eliminating the need for frequent replacements and reducing long-term maintenance costs.

  4. Total Maintenance Freedom

    The sealed design and physical charge-discharge mechanism eliminate the need for routine maintenance (e.g., electrolyte checks, terminal cleaning, or capacity testing) required by lead-acid or lithium-ion batteries. This "fit-and-forget" solution reduces operational hassle and ensures consistent performance.

  5. Wide Temperature Adaptability

    Operating efficiently across a temperature range of -40℃ to 65℃, the HESC module reliably starts engines in extreme cold or heat—eliminating the common issue of battery failure in frigid environments.


Technical Specifications


ParameterSpecification
Static Capacitance12857F/42Ah
Nominal Capacity≥42Ah (17.5 - 29.4V)
Module ConfigurationHESC 4.2V/15000F 7S6P
Nominal Voltage28V
Surge Voltage29.4V
Minimum Voltage17.5V
AC Internal Resistance≤2.5mΩ@25℃
DC Internal Resistance≤3.8mΩ@25℃
Maximum Stored Energy984.9Wh
Standard Charge/Discharge Current40A
Storage Voltage Range23.52V (±2%)
Operating Temperature-40℃ - 65℃
Storage Temperature-20℃ - 45℃
Communication InterfaceRS485/CAN
Communication ProtocolModbus RTU


Application Value

The HESC engine start module is ideal for diesel generator sets in critical applications such as:

  • Emergency backup power systems (hospitals, data centers, telecom facilities)

  • Remote industrial sites (mines, oil fields, construction camps)

  • Mobile power units (military vehicles, emergency response trucks)

By replacing traditional batteries, it ensures uninterrupted starting reliability, reduces lifecycle costs by 60%+ compared to battery-based systems, and eliminates environmental risks associated with battery disposal. For operations where downtime is costly and reliability is non-negotiable, the HESC module sets a new standard for diesel engine starting technology.

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